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YUANLI WATER BRIDGE MACHINE
Yuanli Water Bridge Machine is a brand new composite model that perfectly integrates the precision cold cutting advantages of high-pressure water jet cutting with the high efficiency and stability of bridge cutting machines. The water jet bridge cutting integrated machine breaks through the limitations of a single device and creates a flexible cutting platform. It has the speed of bridge cutting and the ability to handle different types of water jets, deeply solving the process problems in the stone bathroom industry.
1. AC 5 axis and bridge cutting head
2. Accuracy of large board photography function±0.5mm
TECHNICAL PARAMETERS
parameter configuration | Overall dimensions | 5800mmX3950mmX3960mm | Function configuration | Camera function | Photo Layout System |
Working platform size | 3600mmX2000mm | ||||
Fast running speed | 10m/min | Template function | tool diameter measuring system | ||
Flip angle of the platform | 0-85° | ||||
Spindle power | 22kw | Suction cup function | panelized board system | ||
Spindle speed | 0-4000r/min | ||||
saw blade diameter | $350mm-400mm | milling cutter function | milling drilling system | ||
cutting thickness | 0-150mm | ||||
Total weight of the machine | 7500kg | thickness easurement function | Sheet thickness measuring system | ||
total power | 69kw |
Equipped with state-of-the-art sensory and mechanical integration, this cutting center completely redefines operational workflow. The machinery is meticulously built to minimize human error while maximizing output quality and daily throughput.
Dual-Head Synergy: Brilliantly combines an AC 5-axis articulating head with a heavy-duty bridge cutting head, allowing instant transitions between aggressive straight cuts and delicate profiling.
Intelligent Vision System: Utilizes a high-definition camera function and photo layout system with an astonishing accuracy of ±0.5mm, ensuring perfect pattern matching on heavily veined materials.
Automated Material Handling: Features a sophisticated suction cup panelized board system that safely manipulates heavy, fragile pieces without manual lifting, significantly reducing workplace hazards.
Integrated Tooling Mastery: Incorporates a milling and drilling system alongside a tool diameter measuring system, enabling comprehensive edge profiling and sink hole creation in a single setup.
The integration of AC 5-axis linkage technology empowers operators to execute any arbitrary curve, complex irregular shape, or 3D curved surface with absolute confidence and repeatability.
Achieves flawless 45° miter cuts, enabling invisible, seamless edge joining for premium architectural installations.
Utilizes a pure "cold cutting" process, guaranteeing exceptionally smooth edges with zero thermal distortion, melting, or heat-affected zones.
Maintains a rigorous cutting precision of ±0.1mm, perfectly satisfying the strict dimensional tolerances required by high-end custom projects.
Procurement professionals understand that equipment longevity and minimal downtime are paramount for operational profitability. This machine is constructed utilizing a globally sourced, premium component architecture.
Driven by internationally recognized Italian ESA control systems for intuitive, crash-free, and highly responsive operation.
Powered by KMT ultra-high-pressure intensifier pumps and premium Siemens and Yaskawa servo motors that guarantee relentless power delivery under heavy loads.
Rides on high-precision linear guide rails, ensuring the massive gantry moves with fluid grace and zero vibration, even during rapid 10m/min traverses.
Elevate your facility's automation level to drastically reduce labor dependency and expensive material waste. The onboard software ecosystem acts as the highly intelligent digital brain of the entire operation.
Seamless CAD/CAM integration translates complex vector files into precise physical cuts instantly, bridging the gap between design and production.
The large-format photographic nesting system intelligently identifies and avoids natural stone flaws, optimizing the layout to maximize material yield.
Features advanced vein matching and RTCP (Rotation Tool Center Point) technology for flawless continuous patterns across multiple countertop pieces.
Equipped with automated sheet thickness measuring and tool calibration systems to completely eliminate manual setup discrepancies.
The hybrid nature of the "waterjet plus bridge saw" configuration unlocks a vast spectrum of material processing capabilities, making it a universal asset for large-scale fabrication floors.
Effortlessly processes thick natural stones like marble and granite, alongside ultra-hard engineered quartz and sintered stone slabs.
Executes intricate floor inlays, kitchen countertops, and complex bathroom vanities with unparalleled finesse and speed.
Extends its utility far beyond stone, easily slicing through thick architectural glass, technical ceramics, and rigid metals including stainless steel and aluminum plates.
By merging the rapid linear slicing of a bridge saw with the omnidirectional agility of a waterjet, this platform shatters the bottlenecks associated with moving heavy slabs between different single-purpose machines.
Consolidates multiple fabrication steps into a single, uninterrupted workflow, drastically shortening lead times for large projects.
The vacuum suction cup shifting system automatically repositions cut pieces on the fly, clearing the path for continuous, uninterrupted blade operation.
Intelligent nesting algorithms ensure every square inch of expensive raw material is utilized, significantly lowering scrap rates and boosting overall profit margins.
Modern industrial operations require strict compliance with environmental and safety regulations. This machine is engineered from the ground up to run clean, quiet, and exceptionally safe.
Features a fully enclosed, dust-proof, and waterproof design, including oil-immersed guide rails that actively prevent abrasive garnet and stone slurry ingress.
Integrates an automated abrasive delivery and recycling system, drastically minimizing consumable costs and reducing environmental impact.
Equipped with noise-dampening and splash-proof protective enclosures, creating a significantly safer and cleaner working environment for floor operators.
Investing in heavy industrial machinery requires absolute confidence in the manufacturer's backing. We provide an ironclad global support infrastructure to ensure your production lines never stop.
Comprehensive global installation, precise on-site calibration, and hands-on operator training provided directly by our factory engineering experts.
Backed by a robust, long-term warranty on all core mechanical and electrical components to thoroughly protect your capital investment.
24/7 online technical diagnostics and a lifetime supply of OEM replacement parts ensure uninterrupted global operations, completely eliminating procurement anxieties.
Partnering with a dedicated manufacturer means securing a direct line to engineering excellence and supply chain reliability. We focus entirely on empowering large-scale fabricators with machinery that dictates industry standards.
Direct Manufacturer Advantage: Bypassing intermediaries ensures you receive premium industrial equipment at the most competitive acquisition cost available.
Proven Engineering Pedigree: Decades of specialized research in ultra-high-pressure and CNC technologies culminate in the flawless execution of every machine we build.
Customized Industrial Solutions: We possess the engineering agility to tailor machine configurations to meet the specific spatial, electrical, and operational demands of your facility.
Stringent Quality Control: Every unit undergoes rigorous stress testing and laser-guided calibration before leaving our factory floor, guaranteeing immediate out-of-the-box readiness.
Review these common technical inquiries to understand how this machinery integrates into your production environment.
Q: How does the hybrid cutting head improve overall fabrication time?
A: By combining the bridge saw and waterjet on a single gantry, the machine uses the high-speed blade for straight, aggressive cuts and instantly switches to the waterjet for tight internal corners, sink hole cutouts, and complex curves. This eliminates the need to move heavy slabs to a secondary machine, reducing material handling time by up to 50%.
Q: Can the intelligent vision system handle heavily veined natural marble?
A: Absolutely. The overhead camera captures a high-resolution, distortion-free image of the entire slab. The software allows the operator to overlay the CAD template directly onto the image, enabling precise vein matching across multiple pieces and actively avoiding natural fissures or blemishes before the cut begins.
Q: What maintenance is required for the AC 5-axis cutting head?
A: The AC 5-axis head is engineered for low maintenance, featuring sealed, oil-immersed gearing that prevents water and abrasive garnet from entering the mechanical components. Routine maintenance primarily involves regular lubrication checks, periodic replacement of the high-pressure seals, and inspecting the waterjet orifice, all of which are easily accessible.
Q: Does the machine require a specialized foundation for installation?
A: Due to its substantial total weight of 7500kg and the dynamic forces exerted during rapid 10m/min movements, the machine requires a solid, level concrete foundation. We provide detailed structural blueprints prior to delivery to ensure your facility's floor meets the necessary load-bearing and leveling specifications for absolute cutting precision.
Q: How does the automated sheet thickness measuring system function?
A: Before cutting commences, a mechanical probe automatically maps the surface of the loaded slab at multiple points. The CNC system instantly adjusts the Z-axis height and cutting parameters in real-time to compensate for any thickness variations in the material, ensuring consistent blade depth and preventing damage to the working platform.
Q: Is the abrasive delivery system capable of continuous, heavy-duty operation?
A: Yes, the machine is equipped with a high-capacity, pressurized abrasive hopper that ensures a steady, uninterrupted flow of garnet to the cutting head. This automated delivery system prevents clogging and starvation, which is critical for maintaining a smooth, continuous cut edge on thick materials up to 150mm.