loading
| Availability: | |
|---|---|
| Quantity: | |
Versatile Water Jet Composite Machining Center
For seamless and edge grinding processes of under table basins and mid table basins, the water jet and milling cutter composite model has emerged. It can be used offline as a standalone machine for waterjet machining or milling processes, making it versatile and time-saving.
TECHNICAL PARAMETERS
Model | YL1313 | YL2015 | YL2515 | YL3015 | YL3020 | YL4020 |
Institutional Style | Cantilever | Cantilever/Gantry | Cantilever/Gantry | Gantry | Gantry | Gantry |
Platform dimensions | 2700×2200mm | 3000×2900mm | 3500×2900mm | 4300×2500mm | 4300×2900mm | 5300×2900mm |
3300×2500mm | 3800×2500mm | |||||
Travel | 1200mm | 2000mm | 2500mm | 3000mm | 3000mm | 4000mm |
1200mm | 1500mm | 1500mm | 1500mm | 2000mm | 2000mm | |
150mm-210mm Customizable | ||||||
CNC control system | AC Servo System | |||||
Cutting accuracy | ±0.1mm | |||||
Repeatability | ±0.01mm | |||||
Fast positioning accuracy | +0.025mm | |||||
Power | 220V/380V/415V 50/60Hz | |||||
Elevate your fabrication floor with a system engineered to outpace conventional cutting methods. The WATER JET MACHINING CENTER COMPOSITE MACHINE is built to deliver tangible improvements to your production metrics, ensuring every operational cycle yields flawless, ready-to-ship results.
Dual-Process Integration: Eliminates the need for secondary machinery by combining high-pressure waterjet slicing with precision milling, instantly freeing up valuable factory floor space.
Flawless Edge Grinding: Specifically calibrated for under-table and mid-table basin manufacturing, ensuring a perfectly smooth, ready-to-install finish right off the cutting bed.
Offline Operational Flexibility: Can be deployed as an independent standalone unit for either dedicated water cutting or isolated milling tasks, adapting instantly to your daily production schedule.
Uncompromising Accuracy: Achieves an exceptional cutting accuracy of ±0.1mm, ensuring complex geometries fit together seamlessly without the need for manual reworking.
Rapid Setup and Execution: A fast positioning accuracy of +0.025mm drastically cuts down idle time between cuts, maximizing daily throughput and overall operational profitability.
In high-volume fabrication, transferring heavy materials between different workstations introduces critical risks of misalignment, surface scratching, and massive time loss. This machine solves that exact problem by housing two vastly different machining disciplines within a single, highly rigid framework.
Seamless Splicing Capabilities: The synchronized action of the water stream and the milling tool guarantees that joints and edges mate perfectly, which is absolutely vital for high-end basin production.
Micro-Level Repeatability: Boasting a repeatability of ±0.01mm, the machine ensures that the ten-thousandth unit produced is completely identical to the first, safeguarding your strict quality control standards.
Capital Expenditure Reduction: By investing in one composite machine rather than separate waterjet and CNC milling stations, procurement budgets are optimized without sacrificing a single ounce of production capability.
Streamlined Workflow: Operators can program a continuous sequence that cuts the raw shape and immediately mills the edges, turning a multi-hour, multi-step process into a single rapid cycle.
Heat is the enemy of structural integrity in modern fabrication. Traditional thermal cutting methods warp, melt, and irreversibly alter the physical properties of sensitive materials. The WATER JET MACHINING CENTER COMPOSITE MACHINE utilizes a purely physical, cold-cutting process that fiercely protects your raw materials.
Zero Heat-Affected Zone (HAZ): The high-velocity water stream ensures the material remains at room temperature, completely preventing edge melting, micro-cracking, or thermal warping.
Universal Material Compatibility: Effortlessly slices through complex composites, hardened metals, brittle glass, dense stone, ceramics, and advanced carbon fibers without requiring tedious tooling changes.
Elimination of Secondary Processing: Because the cold cut leaves a clean, slag-free edge, your fabrication team can entirely bypass the tedious, labor-intensive grinding and deburring phases.
Preserved Material Aesthetics: The natural finish, color, and structural strength of the substrate remain completely untouched, ensuring the final architectural or industrial product looks exactly as intended.
The heartbeat of any industrial machine lies in its internal architecture. We have engineered this composite center with top-tier components designed to withstand the brutal, unrelenting demands of continuous, round-the-clock manufacturing environments.
Massive Pressurization Power: Powered by a robust 37kW (50HP) main motor, the system generates a devastating maximum output pressure between 380MPa and 420MPa, ensuring unstoppable cutting force through the thickest slabs.
High-Volume Displacement: Achieving a maximum water displacement of 3.7L/min, the pump maintains a consistent, uninterrupted stream for flawlessly smooth cuts without pressure drops.
Premium Linear Motion Systems: Outfitted with heavy-duty linear guide rails and precision ball screws, the gantry and cantilever structures glide with whisper-quiet smoothness and absolutely zero mechanical backlash.
Industrial-Grade AC Servos: The integrated AC Servo System provides the instant torque and rigid holding power required to execute complex, multi-directional toolpaths without a millimeter of deviation.
Complex machinery should not require a team of specialized software engineers to operate. We have integrated an advanced, highly intuitive CNC control architecture that bridges the gap between sophisticated 3D designs and physical, on-the-floor execution.
Seamless CAD/CAM Integration: The system effortlessly imports complex 2D and 3D graphic files, automatically generating optimized cutting and milling toolpaths with minimal human input.
Intuitive Operator Interface: A visually driven dashboard allows floor workers to monitor real-time cutting parameters, adjust spindle speeds, and execute rapid tool alignments with just a few intuitive taps.
Automated Nesting Capabilities: Smart software algorithms maximize material yield by tightly grouping parts on the cutting bed, drastically reducing expensive raw material waste.
Reduced Training Burden: The logical, step-by-step control logic lowers the barrier to entry, enabling new operators to achieve expert-level production rates in a fraction of the usual training time.
Time is the ultimate currency on the factory floor. Every single component of the WATER JET MACHINING CENTER COMPOSITE MACHINE is engineered to eliminate idle seconds, reduce manual intervention, and keep the spindle and water stream moving continuously.
Lightning-Fast Positioning: With a rapid positioning accuracy of +0.025mm, the cutting head snaps to the next coordinate instantly, shaving crucial minutes off complex, multi-hole jobs.
Automated Abrasive Delivery: A continuous, self-regulating sand feeding system ensures the cutting stream is always perfectly saturated, preventing mid-cut stalls and uneven edges.
Centralized Lubrication: The machine automatically distributes precise amounts of oil to all critical moving parts, preventing premature wear without requiring the operator to halt production.
Multi-Axis Synchronization: The intelligent controller seamlessly coordinates the X, Y, and Z axes, allowing for continuous, fluid transitions between aggressive water cutting and delicate edge milling.
Modern fabrication facilities demand equipment that protects both the workforce and the surrounding environment. This machine is designed to operate cleanly, quietly, and safely, significantly lowering your long-term facility overhead and compliance costs.
Advanced Noise Suppression: The cutting envelope and pump systems are acoustically insulated, reducing the harsh sonic impact typical of heavy fabrication and creating a safer, less fatiguing environment for operators.
Dust-Free Operation: Unlike traditional dry milling or plasma cutting, the waterjet process completely captures airborne particulate matter, keeping your factory air clean and compliant with strict environmental regulations.
Streamlined Waste Removal: Integrated mud and abrasive removal systems make end-of-shift cleanups fast and efficient, preventing hardened sludge buildup in the cutting tank.
Intelligent Self-Diagnostics: The control system continuously monitors internal sensors, instantly alerting maintenance teams to potential issues before they escalate into costly, unexpected downtime.
Sourcing heavy industrial machinery is a critical investment that requires a deeply experienced, highly reliable manufacturing partner. We stand at the forefront of advanced CNC ultra-high-pressure cutting technology, delivering solutions that transform raw manufacturing potential into measurable profit.
Decades of Manufacturing Excellence: As a highly ranked enterprise in the precision cutting machinery sector, our deep R&D capabilities ensure you receive the most technologically advanced equipment available today.
End-to-End Customization: We understand that no two production lines are identical. We offer tailored Z-axis travels and bespoke platform dimensions to perfectly align with your specific material handling needs.
Rigorous Quality Assurance: Every single machine undergoes exhaustive stress testing, laser calibration, and continuous operational trials before it ever leaves our assembly facility.
Comprehensive Technical Support: From initial factory layout consultation to on-site installation and lifetime remote diagnostics, our engineering team acts as a dedicated extension of your own workforce.
To assist your procurement and engineering teams in making an informed decision, we have compiled answers to the most critical operational questions regarding this composite system.
By integrating both waterjet cutting and mechanical milling on a single platform, the machine completely eliminates the need to unclamp, transport, and re-fixture heavy materials. This continuous, uninterrupted workflow drastically reduces idle time and prevents alignment errors that typically occur during material transfer.
Absolutely. The ultra-high-pressure waterjet utilizes a purely cold-cutting process that exerts zero thermal stress on the substrate. Combined with a precision abrasive flow, it effortlessly pierces and cuts glass, ceramics, and natural stone without inducing micro-cracking, edge chipping, or material fatigue.
The machine is highly adaptable to global industrial power grids, supporting 220V, 380V, and 415V at both 50Hz and 60Hz. This ensures seamless integration into your existing facility infrastructure without the need for expensive, time-consuming electrical retrofitting.
Yes. The system is intentionally designed with offline standalone capabilities. Operators can choose to run exclusively waterjet programs or dedicated milling tasks, providing maximum scheduling flexibility based on your daily production demands and inventory requirements.
The centralized automatic lubrication system continuously delivers the exact required amount of oil to the linear guides and ball screws during active operation. This actively prevents friction-induced wear, significantly extends the lifespan of the transmission components, and drastically reduces the frequency of manual maintenance shutdowns.
